About this trial
This study aims to evaluate the clinical efficacy and positioning accuracy of a custom-made proximal segment positioning appliance designed for use in sagittal split ramus osteotomy (SSRO). The appliance is produced using STL-based digital planning and 3D printing technologies. In each patient, the appliance is applied to one side of the mandible while the contralateral side is positioned using the conventional manual method. This within-subject design enables direct comparison by eliminating inter-individual anatomical variability. The primary outcome is the accuracy of segment positioning, evaluated by 3D superimposition and deviation analysis of pre- and postoperative STL models. Secondary outcomes include surgical time, ease of use as rated by the surgeon, and postoperative temporomandibular joint symptoms. The study will enroll 30 adult patients undergoing SSRO or double-jaw surgery due to dentofacial deformities. The results are expected to provide high-level clinical evidence for the reliability of patient-specific appliances in orthognathic surgery.
Eligibility criteria
This trial does not accept healthy volunteersQualifiers
Patients scheduled to undergo bilateral sagittal split ramus osteotomy as part of orthognathic surgery
Age ≥ 18 years
Availability of preoperative and postoperative CT scans
Consent to participate in the study
Disqualifiers
History of previous mandibular surgery
Craniofacial syndromes or congenital deformities
Incomplete radiological records
Trial design
Crossover
Treatments tested in this trial
Custom-made positioning appliance-assisted mandibular segment repositioning
Procedure/SurgeryA patient-specific surgical guide designed using STL-based digital planning in Blender and produced via 3D printing with biocompatible surgical resin (Formlabs SLA printer). Used to guide and stabilize the proximal mandibular segment during sagittal split ramus osteotomy.
Conventional Manual Positioning
Procedure/SurgeryThe proximal mandibular segment is positioned manually by the surgeon based on visual and tactile feedback without the use of a positioning guide. This technique represents the standard method in sagittal split ramus osteotomy.
Treatment groups
Trial outcomes
Primary outcomes
Deviation of the proximal mandibular segment from the preoperative plan
The deviation between the actual postoperative position of the proximal mandibular segment and the virtually planned position will be measured in millimeters using superimposed STL files in MeshLab software. The mean deviation value will be compared between the custom-made positioning appliance-assisted method and conventional manual positioning to assess positional accuracy.
Secondary outcomes
Duration of Fixation After Split
The time required for fixation of the mandibular segments following sagittal split osteotomy will be recorded separately for each side. This period begins immediately after the osteotomy is completed and ends when rigid fixation is achieved. The recorded times will be compared between the custom-made positioning appliance-assisted method and the conventional manual method to evaluate potential differences in procedural efficiency.
Sponsors and contacts
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Sümer Münevveroğlu
Lead sponsor
Medipol University
Sponsor institution